winding machine videos

REPOSAL produces and sells standard winding machines, and also provides customers with various special winding solutions for a long time. Here are just some relatively simple, non-secret cases.If you have special winding, you need to customize the winding machine, please contact us.

Runway-shaped tape wrapping machine

Runway-shaped tape wrapping machine

Runway-shaped product packaging tape machine with a length of more than 1 meter.This is a customized machine.

Side-slip toroidal coil winding machine-wire passing method

Side-slip toroidal coil winding machine-wire passing method

Wire passing method of side-slip loop coil winding machine:

         For the side-slip toroidal coil winding machine, the setting method of the controller is basically the same as the belt-type toroidal coil winding machine, the difference is that the winding direction and the storage direction, when a person stands on the right side of the winding machine, The storage direction of the belt loop coil winding machine is counterclockwise, while the storage direction of the side slip loop coil winding machine is clockwise, and when winding, the belt loop coil winding machine and the belt loop The direction of the coil winding machine is the same, which is counterclockwise.

      Generally, in order to facilitate the observation of the winding situation, we can press the "Start" button twice in the winding phase. At this time, when we turn the rotating handle on the left side of the ring coil winding machine stand by hand, we can easily and clearly Observe the winding process of the enameled wire.

Solenoid valve winding machine|Solenoid valve coil precision winding machine|Precision winding machine

Solenoid valve winding machine|Solenoid valve coil precision winding machine|Precision winding machine

Solenoid valve winding machine|Solenoid valve coil precision winding machine|Precision winding machine:

        For precision electromagnetic coils, there are usually many turns, which require neat arrangement, and the process design is also divided into two types with and without skeleton.

For frameless coils, steel molds are required to form.Relatively speaking, the precision of steel winding molds is better controlled.

        Under the existing solenoid valve winding machine processing technology, it is not difficult to achieve a size of 0.01mm on both sides of the steel winding mold, and the parallelism on both sides is 0.01

mm is also not difficult. However, if there is no wire frame mold steel wire winding mold, there will be two new problems, one is forming, the winding is completed

After the final removal, there is no skeleton.To prevent the coil from being scattered, it is necessary to use an alcohol fuse or a hot fuse. These two materials

Compared with the ordinary wire, the cost is not small. The second problem is demolding, a thicker one, and more windings

It's quite laborious to remove the coil from a steel mold, it's not like a coil with a small coin, and

What's more, this winding process itself has viscous materials that are melted or hot melted.

        So people also use the second solenoid valve winding machine process, a precision electromagnetic coil with a skeleton.Similarly, this is not a very good process route.

The skeleton is formed by an injection mold, and there are inevitably some problems with injection products, such as deformation, shrinkage, dimensional consistency, etc.

        However, the advantages of this solenoid valve winding machine are also obvious, that is, it is easy to demold and form. It is only because of the poor consistency of the size of the skeleton.

Higher requirements are put forward, the key point is that wire, skeleton structure, skeleton mold, winding tooling, winding machine, every link

Will affect the quality of the winding, in this case, according to our own advantages, we provide a complete service according to customer needs

Including skeleton design, mold structure design, tooling design, and winding machine. In the past successful cooperation, this way of service Gret advantages.

Spherical-coil-winding-machine-cn

Spherical-coil-winding-machine-cn

Spherical-coil-winding-machine-cn

Stator coil winding machine

Stator coil winding machine

Stator coil winding machine:

       Acceptance of winding machine.

       AC permanent magnet synchronous motor stator coil, iron core length 180mm width 40mm, enameled wire diameter 1.9mm (including insulation film thickness)

      There is a resin sheath before the iron core is wound with enameled wire. The R angle is less than 0.3mm.

       The main clamping surface of the winding tooling is completed with one clamping and cutting.


Synchronous quick installation and removal of winding machine

Synchronous quick installation and removal of winding machine

Synchronous quick installation and removal of winding machine

Tension control of precision rectangular coil winding machine

Tension control of precision rectangular coil winding machine

      This article introduces the test of designing tension control system to minimize the change of tension. Perform theoretical analysis on simulation. The simulation results show that the tension of the enameled wire is frequently fluctuated due to the length change caused by the speed change. The model's tension sensor verifies the prediction. The key to successful design is to eliminate changes in tension. We added a tension system that includes a high-speed cylinder to replace the traditional wool felt and spring mechanism. The simulation results showed that the new prototype system almost doubled the winding speed and the ability to withstand tension fluctuations.

          



Keywords: tension control, winding machine, rectangular coil, precision winding machine.


One. introduction


      Countless transformers are produced every year. Together with power plants, substations and power lines, distribution transformers provide electricity for businesses and residential buildings across the country. Transformer manufacturing involves the production of winding coils. These coils are usually made of an insulating paper layer sandwiched between a pair of copper wires. They are usually round or rectangular.


      A consistent tension must be maintained on the coil windings. The shape of the coil has a major influence on the tension applied by the tension. For a circular coil, the tension does not change significantly, but a rectangular coil is different. As a rectangular coil, the tension changes sharply with the position of the drop point. As shown in the figure, this change in speed is caused by the changing length of the line. In the case of a round coil, this is not a problem, because the contact points of the wires on the coil are fixed.



Toroidal transformer winding machine

Toroidal transformer winding machine

Toroidal transformer winding machine

The company has the advantages of R&D and production of electronic transformers and transformers in the whole factory equipment. Different from many assembly manufacturers in the industry, we have accumulated many years of experience in R&D and production in the winding machine industry and developed a new generation of toroidal coil series winding The equipment is widely used in the manufacturing industries of toroidal transformers, transformers, voltage regulators, inductance coils, etc., and has been well received by the industry; Suzhou REPOSL will continue to understand user needs and strengthen technical research and development and after-sales service levels, and provide customers with more professional and high-quality products and service.

Technical features of our toroidal transformer winding machine: Using CNC digital intelligent program controller, stable work, simple operation, with a number of industry-first advanced and practical functions. The core components such as the thread storage ring and the thread belt are made of high-quality steel through multiple processes, which are durable and not deformed. It adopts advanced control circuit and has fault alarm function. The function switches are all controlled by two lines, which is easy to maintain and replace. The operating speed is set separately in the storage and winding state, which can automatically realize the fast storage and low-speed winding operation. The automatic operation function can also be used in the taping machine mode. The operation is simple and the use efficiency is high. When processing multi-winding products, multiple storage and multiple winding procedures can be preset, which is suitable for products with multiple windings but different wire diameters/numbers of turns, or products with insufficient wire storage in a single time, eliminating repeated installation Clamping and manual operation improve production efficiency. Multiple sets of wire density can be preset, and the device can automatically change the preset wire density when winding. When processing multi-winding products, each winding with different turns can be evenly arranged at a preset angle. Double frequency conversion proportional drive, automatic operation or pedal speed regulation can be selected. The speed can be adjusted steplessly, and the appropriate winding speed can be set according to the process requirements of different products. Features: The gear winding machine has the characteristics of large winding torque, high opening size of the gear ring roof ring, a large amount of wire storage and a large range of suitable winding diameters. It is the most versatile Winding model; suitable for products with thick winding diameters, neat wiring requirements and multiple parallel windings, such as small toroidal transformer secondary windings, high-power 驽

           Outer diameter: 193mm

           Inner diameter: 95mm

           Height: 90mm

           Enameled wire diameter: 2.5mmX370



Transformer inserting machine

Transformer inserting machine

Transformer inserting machine


Transformer winding crepe paper | Transformer winding crepe paper | Transformer winding crepe paper

Transformer winding crepe paper | Transformer winding crepe paper | Transformer winding crepe paper

         Transformer insulating crepe paper has good mechanical strength, high withstand voltage strength, wrinkles on the surface, and a certain degree of toughness. Moreover, it is easy to cut. After the transformer is wound and formed, it still maintains a certain strength in the oil immersion of the rear tooling. This feature can very well protect the enameled wire of the transformer from being squeezed and broken, that is, it meets the insulation requirements. It also meets the mechanical performance requirements.

       

         Therefore, it is widely used for transformer insulation. Generally used in transformers, but less used in transformers, because the core structure of transformers is annular, because the surface of the insulating crepe paper has wrinkles and friction is large, so the annular wrapping machine is used. Winding is more difficult, so in general, if crepe paper is required for the transformer coil, manual winding is used. We have successfully overcome this problem by improving the details.

Video instructions for use of toroidal transformer winding machine

Video instructions for use of toroidal transformer winding machine

          Suzhou REPOSAL Electronic Mechanical Equipment Co., Ltd. specializes in providing: toroidal transformer winding machine, current transformer winding machine, voltage transformer winding machine, ring voltage regulator winding machine, inductance coil winding machine, iron core chamfering machine , Parallel winding machine and other coil processing equipment and winding machine accessories.

       The company has the advantages of R&D and production of the entire plant of electronic transformers and transformers. It is different from many assembly manufacturers in the industry. We have gathered many engineering and technical personnel in the winding machine industry. After many years of research and development and production experience, we have developed a new generation of series winding. Equipment, especially toroidal winding equipment, is widely used in manufacturing industries such as toroidal transformers, transformers, voltage regulators, inductive coils, etc., and has received many praises from the industry; Customers provide more professional and quality products and services.

What are the application scope and types of winding machines?

What are the application scope and types of winding machines?

Winding machine: As the name implies, a winding machine is a machine that winds a linear object onto a specific workpiece.

  The scope of application of the winding machine:

   Most electrical products need to use enameled copper wire (referred to as enameled wire) to be wound into inductance coils, which requires a winding machine.

   For example: various motors, fluorescent lamp ballasts, transformers of various sizes, televisions. The mid-periphery and inductive coils used in the radio, the line output transformer (high-voltage package), the high-voltage coil on the electronic igniter, the mosquito killer, the loudspeaker, the earphone, the voice coil of the microphone, the various electric welding machines, etc. can not be cited one by one. All coils need to be wound with a winding machine.

   In the textile industry, cotton yarns, man-made fiber yarns, etc. are used to wind all kinds of yarn balls and frays suitable for textile machines. These require a winding machine to wind.

   Type of winding machine:

Commonly used wire winding machines are mostly enameled copper wire (winding inductance coils for electronic and electrical products), textile wire (winding yarn frays and coils for textile machines), and winding electric heating appliances. Electric heating wires and solder wires, wires, cables, etc.

  There are many types of winding machines, which can be classified into general-purpose and special-purpose types according to their uses;

Winding machine is used for winding multi-strand wire rope

Winding machine is used for winding multi-strand wire rope

The customer requires winding multi-strand steel wire rope with a total diameter of 3.5mm, multi-layer winding, which requires stability and speed.

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