REPOSAL®successfully releases hot micro flowmeter winding machine
REPOSAL®successfully releases hot micro flowmeter winding machine
----------solve the problem of heat pipe coil winding process
Flowmeter is one of the commonly used instruments in industrial production, the most common such as all kinds of water meters in life, gear water meters, electromagnetic water meters, ultrasonic water meters, etc., according to the different industry applications, chemical, petroleum, pharmaceutical, food and other industries are also widely used, can measure the volume or quality of various fluids through the pipeline in a given time. Easy to measure in each fluid automation control.
However, in medical, aerospace, military and other fields, we may need to measure tiny fluid flows, and in microfluidic processes, micro-thermal flow meters are also necessary, which can measure very small fluid flows, thereby helping researchers control the flow of fluid in microfluidic devices and optimize device performance.
Another example is the flow control of pure oxygen fluid in the ventilator, the flow control of the medical dosage ratio, the flow equivalent is very small, and at the same time, it requires extremely high measurement accuracy, so the thermal micro-flow meter should appear according to demand.
The thermal micro flowmeter is mainly made of the principle of capillary heat compensation. In the thermal micrometer, the fluid passes through a small pipe, and on the outer wall of the pipe, the thermal micrometer winding machine is used to wind a very small electric heating coil, which usually uses a fine platinum resistance wire, with a diameter between 0.02 and 0.05mm. When the fluid flows through the platinum resistance heating coil, the temperature of the fluid increases slightly. At this time, another set of platinum resistance coils wound by the thermal micro-flowmeter winding machine can sense a higher resistance, and the controller converts this resistance value into a flow value.
The diameter of the platinum resistance coil in the micrometer is very small, and the texture is fragile, and it will heat up after being energized. When the fluid passes through the capillary of the flowmeter, the flow will take away the heat of the platinum resistance coil wound by the hot micro-flowmeter winding machine, resulting in a decrease in the temperature of the platinum resistance coil. In order to keep the temperature of the platinum resistance coil stable, the micro flowmeter will provide a certain current according to the measurement needs to maintain the temperature of the hot wire at a constant operating temperature. By measuring the change in current provided to the hot wire, the mass flow rate of the fluid can be obtained.
Thermal micro flowmeter has many advantages, the main advantage is high accuracy, can measure the flow range of small small fluid, the accuracy can usually be within 1%. Moreover, it is small in size and can be easily designed into module units for convenient arrangement. It can also directly output electrical signals, and the communication with the data collector is convenient.
However, its manufacturing difficulty is high, especially the platinum resistance heating coil, the need for hot micro-flowmeter winding machine, in a very small diameter capillary wound diameter 0.02-0.05 platinum wire, the small diameter of the platinum wire itself is more fragile, the capillary also needs to overcome the radial displacement caused by the tension of the platinum wire during the winding process, and requires orderly arrangement. The tension is stable and the resistance is consistent, so the process is extremely difficult, and the current micro-precision winding technology of this hot micro flowmeter winding machine has been supported by sensor companies in Japan, the Netherlands and Germany for a long time.
The domestic precision winding mechanism manufacturing system from low-end to high-end, there are huge challenges, because there are shortcomings in the manufacturing equipment link, not only the problem of individual equipment such as hot micro flow meter winding machine, but the entire precision winding machine industry is lack of independent development conditions, the industry is keen to imitate foreign industry technology for a long time, and the user long-term superstition imported equipment, It is also one of the conditions for domestic winding machine enterprises to lack independent development, so the cost of domestic thermal micro-flow meters has been high.
Therefore, REPOSAL®, as a domestic technology company focusing on special precision winding, has paid attention to this field for many years, and was invited to domestic technology companies and research institutes in related fields to develop hot micro flowmeter winding machines on the agenda.
At present, the most advanced process of the hot micro flowmeter winding machine has been mastered by REPOSAL® is the capillary winding 0.02mm platinum wire with a diameter of 0.35, which is in a whole row state, and its process efficiency and winding program are also advanced compared with foreign peers. We have successfully developed a thermal micrometer winding machine, and domestic users do not have to superstitious about the advanced nature of imported thermal micrometer winding machines.
Domestic microflow sensor enterprises have developed for so many years, has formed a understanding with foreign winding machine suppliers, years of cooperation may be difficult to break instantaneously, it is also out of this consideration, ShEP from some subdivision characteristics of strong winding machine types, such as optical fiber winding machine, tripping titanium plate winding machine, scanning electron microscopy coil winding machine, polarization wire grid winding machine, Hot micro flow meter winding machine, looking for a breakthrough.
Of course, whether it is external or internal reasons, can reflect a problem, that is, China's precision winding machine industry does have a lot of room for progress, not the release of a winding machine can prove that domestic precision winding machine has risen.
At present, REPOSAL®'s thermal micro flowmeter winding machine is widely used in cardiopulmonary bypass, ventilators, blood gas analyzers and other medical equipment thermal micro sensors, but also used in the monitoring of vehicle exhaust emissions, aircraft fuel tank oil level monitoring, and engine fluid flow control and other automatic control fields.
Related Post
REPOSAL ® winding machine to overcome guidance fiber wire winding process difficulties
Guidance communication has an excellent application prospect, but the guided fiber wire package needs to be wound long distance without defects, but because the surface of the fiber is smooth, brittle and easy to break, as well as the residual stress generated by the micro bending will make the signal attenuation, so it is more difficult to wind than other fibers, making long distance fast fiber automatic winding without defects has become a major issue. REPOSAL® winding machine, as a professional winding process solution provider, has been developing process research on precision winding of guided fiber wire packages for many years. Good progress has been made and REPOSAL® special winding machine for guidance fiber wire wrap developed by the winding machine can set reliable process instruction information according to process requirements and accurately execute control commands to finally finish the long distance guidance fiber wire wrap without defects. In the whole research project, we focus on solving three problems of guidance fiber optic wire wrapping system: tension control. Winding system, feeder system, and expand as follows.
REPOSAL® winding machine has successfully provided competitive solutions to the electron microscopy winding process
The main components of scanning electron microscope are electron optics system, signal collection and processing system, vacuum system, image processing display and recording system, power system and computer control system. The core part is the electron optical system, which is mainly composed of electron gun, electromagnetic condenser, diaphragm, scanning system, astigator, objective lens and various centering coils.
Reposal® winding machine As a professional supplier of precision winding solutions, we focus on the electromagnetic condenser, objective and astigmatic, because the main components are enamoured wire windings, and the precision and consistency of the windings are highly related to the image quality of the scanning electron microscope.
Electromagnetic lens coil.
The electromagnetic lens is mainly used to restrain the electron beam and it can be regarded as a convex lens in optics. Because the electron beam in a rotating symmetric magnetic field will be subjected to the Lorentz force, resulting in a focusing effect. Therefore, the quality of the enamelled wire winding coil that can generate this rotationally symmetric rather than uniform magnetic field and make the electron beam focus imaging is very important.
The enamelled wire winding coil in the magnetic lens, when the current passes through the coil, the pole shoe is magnetized, and a magnetic field is established in the heart cavity, producing a focusing effect on the electron beam. There are two kinds of enamelled wire winding in the magnetic lens, namely, the enamelled wire winding of the condenser and the enamelled wire winding of the objective lens. The lens near the electron gun is the enamelled wire winding of the condenser, while the one near the sample is the enamelled wire winding of the objective lens. General condenser is the high excitation lens enamelled wire winding, high excitation lens enamelled wire winding has many turns, a cylindrical multi-layer arrangement, requires good rotation symmetry
REPOSAL® Winder Releases Coded Teach Winder Control System
REPOSAL® Winding Machine Releases Code-Type Teaching Winding Machine Control System
REPOSAL® Winding Machine, a domestic coil intelligent manufacturing solution provider, has launched its new generation of code programming teaching type winding machine control system that is more open, intelligent and highly autonomous for coil winding enterprises - REPOSAL® Winding machine SP500-R5 system. Compared with the traditional dialog-type winding machine control system, the SP500-R5 system has achieved major breakthroughs in operation logic, technical architecture, and function implementation. Features.
The SP500-R5 system adheres to the concept of "openness and intelligence". Based on the functions of the traditional dialog-based winding machine control system, it integrates the actual needs of the winding factory, and is committed to realizing the coil winding process programming process from the traditional parameter dialog. A major innovation and upgrade from control to code teaching programming.
REPOSAL ® winding machine has successfully realized the coil preparation process of the frameless capillary magnetic liquid acceleration sensor
In particular, the non-magnetic material in the magnetic liquid will be subjected to a magnetic field force in the non-uniform magnetic field, which makes many magnetic liquid acceleration sensors can be designed based on this characteristic.
These characteristics make the magnetic liquid acceleration sensor has many advantages compared with the traditional acceleration sensor, such as no wear, high sensitivity and simple structure.
However, most of the existing magnetic liquid acceleration sensors use solid mass blocks as non-magnetic substances, and use coils to detect changes in inductance under different accelerations to obtain output signals. However, its disadvantage is that it leads to complex magnetic circuit and poor sensor stability.
A new solution emerged -- the capillary magnetic liquid acceleration sensor, good stability, simple magnetic circuit, accurate and reliable measurement results and long service life.
REPOSAL®winding machine's advantages in crossover winding machines
REPOSAL has invested a lot of R&D efforts in the field of crossover coil winding machines and has achieved a series of remarkable results.
In terms of winding accuracy, through in-depth research and optimization of the wiring mechanism and control system, REPOSAL's divider coil winding machine can control the winding accuracy within a very small error range. For example, for the wire with a thin wire diameter, the winding machine can accurately wind according to the set number of turns and arrangement, to ensure that the position accuracy of each turn of wire reaches ±0.05 mm, which greatly improves the quality and performance stability of the coil, and makes the crossover more accurate in the audio signal processing.
In terms of improving winding efficiency, REPOSAL has developed a unique high-speed winding technology. Thanks to the use of an advanced motor drive system and an efficient drive, the winding speed of the winding machine is increased by 30% compared to conventional models. At the same time, combined with the intelligent control system, continuous and uninterrupted winding can be realized, which greatly shortens the winding time of a single coil. For example, a common divider coil that used to take about 10 minutes to be wound by hand, but only 3 to 4 minutes with REPOSAL's winding machine significantly improved production efficiency and provided strong support for large-scale production.
In terms of versatility, REPOSAL's crossover coil winders are highly adaptable. By designing replaceable winding dies and flexible parameter adjustment functions, it is possible to wind a wide range of divider coils with different specifications, shapes and parameter requirements. Whether it's a crossover coil for a miniaturized audio device or a crossover coil for a large professional audio system, high-quality winding can be achieved on the same winding machine. For example, for coil skeletons with different inner diameters, outer diameters and height requirements, the winding machine can quickly switch production modes through simple mold change and parameter setting to meet diverse market needs.
In addition, REPOSAL also pays attention to the research on the convenience and intelligence of the winding machine. A concise and easy-to-understand human-computer interface has been developed, so that operators can master the operation method with only simple training. At the same time, the winding machine also has intelligent fault diagnosis and early warning function, which can monitor the parameters in the winding process in real time, and once there is an abnormal situation, such as wire breakage, abnormal winding tension, etc., it will immediately send out an alarm and prompt the cause of the failure, which is convenient for the operator to deal with in time and reduce the risk of production interruption and equipment damage.