REPOSAL® winding Machine successfully overcomes the polarization grid precision winding technology

REPOSAL® releases layer-wound high-voltage package full-automatic interlayer insulation winding machine

　 Suzhou Xiepu Electronic Machinery Equipment Co., Ltd. successfully released the SP-D102M7 model of layer-wound high-voltage package automatic interlayer insulation winding machine-this model greatly improves the winding efficiency of layer-wound high-voltage package coils, and the coil is consistent Sex. The REPOSAL® winding machine reduces the winding cost of the layer-wound high-voltage package. In the new model, it has added a compact insulation belt automatic cutting mechanism, and high-quality solutions such as dynamic balance performance after multiple skeletons are wound.

           Guidance communication has an excellent application prospect, but the guided fiber wire package needs to be wound long distance without defects, but because the surface of the fiber is smooth, brittle and easy to break, as well as the residual stress generated by the micro bending will make the signal attenuation, so it is more difficult to wind than other fibers, making long distance fast fiber automatic winding without defects has become a major issue. REPOSAL® winding machine, as a professional winding process solution provider, has been developing process research on precision winding of guided fiber wire packages for many years. Good progress has been made and REPOSAL® special winding machine for guidance fiber wire wrap developed by the winding machine can set reliable process instruction information according to process requirements and accurately execute control commands to finally finish the long distance guidance fiber wire wrap without defects. In the whole research project, we focus on solving three problems of guidance fiber optic wire wrapping system: tension control. Winding system, feeder system, and expand as follows.

           The main components of scanning electron microscope are electron optics system, signal collection and processing system, vacuum system, image processing display and recording system, power system and computer control system. The core part is the electron optical system, which is mainly composed of electron gun, electromagnetic condenser, diaphragm, scanning system, astigator, objective lens and various centering coils.

           Reposal® winding machine As a professional supplier of precision winding solutions, we focus on the electromagnetic condenser, objective and astigmatic, because the main components are enamoured wire windings, and the precision and consistency of the windings are highly related to the image quality of the scanning electron microscope.

          Electromagnetic lens coil.

           The electromagnetic lens is mainly used to restrain the electron beam and it can be regarded as a convex lens in optics. Because the electron beam in a rotating symmetric magnetic field will be subjected to the Lorentz force, resulting in a focusing effect. Therefore, the quality of the enamelled wire winding coil that can generate this rotationally symmetric rather than uniform magnetic field and make the electron beam focus imaging is very important.

           The enamelled wire winding coil in the magnetic lens, when the current passes through the coil, the pole shoe is magnetized, and a magnetic field is established in the heart cavity, producing a focusing effect on the electron beam. There are two kinds of enamelled wire winding in the magnetic lens, namely, the enamelled wire winding of the condenser and the enamelled wire winding of the objective lens. The lens near the electron gun is the enamelled wire winding of the condenser, while the one near the sample is the enamelled wire winding of the objective lens. General condenser is the high excitation lens enamelled wire winding, high excitation lens enamelled wire winding has many turns, a cylindrical multi-layer arrangement, requires good rotation symmetry

                 Radiofrequency ablation has ablation and cutting functions, and the main therapeutic mechanism is thermal effect. Radio frequency refers to radio frequency, frequency up to 150,000 times per second of high frequency vibration, but it does not belong to the division of bands in radio communication.

            The coiling process is completed by continuous test and optimization of the coiling machine.

            The working flow of this winding machine is as follows:

            1. The active wire feeding device of the radiofrequency ablation catheter winding machine ensures that the wires are constantly connected and not tied.

            2. Double fold section A measurement line.

            3. Manual folding head.

            4. Manually fix the thread head (Two schemes are tentatively proposed for fixing the thread head)

            4.1 Fix the starting position with glue. The fixture locks the PEEK tube.

            4.2 Kangtong wire is hung on the feature of steel pipe. Glue to fix the ends after wrapping.)

            5. Press the start button of the radiofrequency ablation catheter winding machine to wrap.

            6.(During the winding process of the radiofrequency ablation catheter winding machine, both AB and AB segments have adjustable tension)

            7. Wrap the jump grid to the specified position (the specific hop length can be set, and the rotation Angle can be set.

            8. After the radiofrequency ablation catheter winding machine is finished, the feeder stops at the end and maintains tension.

            9. Fix the end of the line by manual dispensing

            10. Both ends of the radiofrequency ablation catheter winding machine are coaxial, and the rotation direction is synchronized.

            11. Adjustable pre-drawing force is required at both ends of the locking shaft core.

    Precision winding machine

      Precision winding machine For general winding machines, including CNC and automatic winding machines, only the set number of turns of enameled wire is required to be wound, and the appearance is roughly flat, but there are some special high-demand occasions , It is required that the arrangement of enameled wires must be neat without a random winding.

       This kind of coil has several advantages. First, the consistency of inductance is very high. Second, the enameled wire occupies less space, and the enameled wire can reach the ideal neat arrangement. Third, the energy density is high. Fourth, the high temperature resistance performance is better. , The enameled wires are in line contact, and in the case of random winding, the superimposition between the wires will have a little contact, and it is easy to break down under high temperature and high pressure.

       In order to achieve a stable and neat arrangement, in addition to the requirements for enameled wires, compared with general coil winding machines, high requirements are put forward for the electronic control, mechanism design and manufacturing accuracy of structural parts of the fine winding machine.

Although R type transformer is widely used, but in fact the production of manufacturers are not many, the reason is limited by the R-Core transformer winding machine, so far, there are many R-Core transformer winding machine is the principle of manual wiring, so its winding production efficiency is relatively low, Up to now, many factories are using manual winding in the winding of R-shaped transformers.

In response to this situation, we have launched an automatic R-Core transformer winding machine with high precision, complete functions, easy to use, stable and cost advantages, which has been widely recognized by customers since its launch. Our R type transformer winders have the following features:

1. R-Core transformer winding machine special controller, high precision, stable and reliable, easy to operate, computer (single chip microcomputer) control, full key operation, working state digital display.

2. 1000 sets of process data can be stored and called, and it has the function of button and foot start and stop, and the speed can be increased and decreased during the winding process.

3. Handle built-in start-stop switch, which can improve efficiency, especially convenient for debugging.

4. The configuration of a first-line brand laser amplifier, long life, high precision, low failure rate, stable and reliable counting, laser amplifier installation structure optimization, can be far away from the coil skeleton end face accurate and reliable detection of the number of turns, fundamentally solve the probe collision roller and skeleton movement brought about by the count unreliable problem.

5. R-Core transformer winding machine press wheel adopts step bearing design, which can effectively control the axial movement of the skeleton in the rotation process.

6, the controller has complete functions: abnormal alarm function, such as overload, reverse wiring direction, speeding and so on.

7. Linear acceleration and deceleration function can be set at the beginning and end of winding, which can eliminate the sudden acceleration and deceleration effect and avoid disorderly or broken lines.

                     REPOSAL® Winding Machine Releases Code-Type Teaching Winding Machine Control System

      REPOSAL ® winding machine wire guided missile fiber winding forming technology has made a new breakthrough

           Fiber optic guidance of wire-guided missile is a closed-loop guidance and control of controlled missile by bidirectional transmission of information and control signals between missile and launcher using special fiber optics.

           Fiber optic guidance belongs to the wire guidance of remote control guidance, its advantages are not only high precision, strong anti-interference ability, can be equipped with optical cable shaft, micro camera, missile launch tail will release fiber, can control the missile and obtain target information.

           The winding and release technology of optical fiber is a key technology of optical fiber guidance. At present, we have not realized automatic production in the production of optical fiber winding in our country, so we rely on the winding technical personnel's proficiency very high. The cross-turns working procedure of the winding process is still mainly manual operation, low production efficiency, high error probability and low consistency.

           In addition to other ways to solve the high speed release of optical fiber, an important way is to ensure the smooth release of optical fiber through optical fiber winding. Optical fiber winding technology is the requirement of the pointer to the optical fiber guided missile and the technology of winding the optical fiber on the spool. In view of the unique properties of optical fiber and the special use of optical fiber guided missile, optical fiber winding becomes a complicated technical problem. In the process of automatic winding, the technical difficulties related to the properties of optical fiber are as follows:

        Suzhou REPOSAL® Electronic Machinery Equipment Co., Ltd. released the sp-s112hb double-wound thick-wire air-core coil winding machine model-this model is mainly for the air-core coil with a large enameled wire diameter, and the winding speed is fast and consistent. Good performance, through the optimization of the control system and machinery, during the winding process of the larger enameled wire diameter air-core coil, it provides customers with a competitive solution for wire end fixation, tension control, winding accuracy, and demolding speed.

Insulation tape winding machine

REPOSAL has invested a lot of R&D efforts in the field of crossover coil winding machines and has achieved a series of remarkable results.

In terms of winding accuracy, through in-depth research and optimization of the wiring mechanism and control system, REPOSAL's divider coil winding machine can control the winding accuracy within a very small error range. For example, for the wire with a thin wire diameter, the winding machine can accurately wind according to the set number of turns and arrangement, to ensure that the position accuracy of each turn of wire reaches ±0.05 mm, which greatly improves the quality and performance stability of the coil, and makes the crossover more accurate in the audio signal processing.

In terms of improving winding efficiency, REPOSAL has developed a unique high-speed winding technology. Thanks to the use of an advanced motor drive system and an efficient drive, the winding speed of the winding machine is increased by 30% compared to conventional models. At the same time, combined with the intelligent control system, continuous and uninterrupted winding can be realized, which greatly shortens the winding time of a single coil. For example, a common divider coil that used to take about 10 minutes to be wound by hand, but only 3 to 4 minutes with REPOSAL's winding machine significantly improved production efficiency and provided strong support for large-scale production.

In terms of versatility, REPOSAL's crossover coil winders are highly adaptable. By designing replaceable winding dies and flexible parameter adjustment functions, it is possible to wind a wide range of divider coils with different specifications, shapes and parameter requirements. Whether it's a crossover coil for a miniaturized audio device or a crossover coil for a large professional audio system, high-quality winding can be achieved on the same winding machine. For example, for coil skeletons with different inner diameters, outer diameters and height requirements, the winding machine can quickly switch production modes through simple mold change and parameter setting to meet diverse market needs.

In addition, REPOSAL also pays attention to the research on the convenience and intelligence of the winding machine. A concise and easy-to-understand human-computer interface has been developed, so that operators can master the operation method with only simple training. At the same time, the winding machine also has intelligent fault diagnosis and early warning function, which can monitor the parameters in the winding process in real time, and once there is an abnormal situation, such as wire breakage, abnormal winding tension, etc., it will immediately send out an alarm and prompt the cause of the failure, which is convenient for the operator to deal with in time and reduce the risk of production interruption and equipment damage.