Tandem flat-wound winding machine

REPOSAL Winding Machine® Released Tandem flat-wound winding machine

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         REPOSAL Winding Machine® Released  Tandem flat-wound winding machine      

        


        




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REPOSAL Winding Machine® Released  Tandem flat-wound winding machine

REPOSAL Winding Machine® Released Tandem flat-wound winding machine

         REPOSAL Winding Machine® Released  Tandem flat-wound winding machine         

        

REPOSAL Winding Machine® Released  Tandem flat-wound winding machine

REPOSAL Winding Machine® Released Tandem flat-wound winding machine

         REPOSAL Winding Machine® Released  Tandem flat-wound winding machine         

        

REPOSAL Winding Machine® Released  Tandem flat-wound winding machine

REPOSAL Winding Machine® Released Tandem flat-wound winding machine

         REPOSAL Winding Machine® Released  Tandem flat-wound winding machine         

        

REPOSAL Winding Machine® Released  Tandem flat-wound winding machine

REPOSAL Winding Machine® Released Tandem flat-wound winding machine

         REPOSAL Winding Machine® Released  Tandem flat-wound winding machine         

        

Horseshoe hollow cup motor coil and winding machine

Horseshoe hollow cup motor coil and winding machine

Horseshoe hollow cup motor coil and winding machine

            In recent years, China has paid more and more attention to hollow cup motor and automatic winding technology, and has made good progress and breakthroughs in the research and development and manufacturing of winding machine equipment.

One of the key reasons for the impact on the performance of the motor is the rotor coil in the motor, the rotor in the hollow cup motor has no iron core, small inertia, excellent functionality and a wide range of applications. In addition, in the research and development of coil winding equipment, the saddle-shaped coil arrangement is regular, and the utilization efficiency of magnets is high.

                    

           Compared with the old traditional motor with an iron core, the energy conversion efficiency is significantly higher than the latter, and the reaction speed will be much faster, and the hollow cup motor has high efficiency, fast response speed and stable performance. Because the hollow cup motor has no lag, additional electromagnetic interference is low, very high motor speed can be achieved, and the speed setting is sensitive at high speed, so it has relatively stable and stable performance. In addition, the energy density of the hollow cup motor is much greater than that of other motors, and the weight will be much less than that of an iron core motor with the same power.

           Now according to the forming method of the coil, in the hollow cup motor coil, its production technology can be roughly divided into two process routes: winding production technology and one molding production technology.

           Compared with the two methods, the first winding production technology is more complex, and the efficiency of winding the coil is relatively low. In order to improve the winding efficiency of coil production, the winding machine can be added to the production process of one molding. According to the hollow cup coil shape and winding method, the common hollow cup winding method can be divided into three kinds of parallel straight winding, saddle winding and oblique winding. The first parallel straight winding is generally used for hollow cup motor winding with relatively few turns. The last two are the two coil winding processes commonly used by the relatively advanced hollow cup motor manufacturers abroad.

REPOSAL® winding machine has successfully provided competitive solutions to the electron microscopy winding process

REPOSAL® winding machine has successfully provided competitive solutions to the electron microscopy winding process

           The main components of scanning electron microscope are electron optics system, signal collection and processing system, vacuum system, image processing display and recording system, power system and computer control system. The core part is the electron optical system, which is mainly composed of electron gun, electromagnetic condenser, diaphragm, scanning system, astigator, objective lens and various centering coils.

            

           Reposal® winding machine As a professional supplier of precision winding solutions, we focus on the electromagnetic condenser, objective and astigmatic, because the main components are enamoured wire windings, and the precision and consistency of the windings are highly related to the image quality of the scanning electron microscope.

          Electromagnetic lens coil.

           The electromagnetic lens is mainly used to restrain the electron beam and it can be regarded as a convex lens in optics. Because the electron beam in a rotating symmetric magnetic field will be subjected to the Lorentz force, resulting in a focusing effect. Therefore, the quality of the enamelled wire winding coil that can generate this rotationally symmetric rather than uniform magnetic field and make the electron beam focus imaging is very important.

           The enamelled wire winding coil in the magnetic lens, when the current passes through the coil, the pole shoe is magnetized, and a magnetic field is established in the heart cavity, producing a focusing effect on the electron beam. There are two kinds of enamelled wire winding in the magnetic lens, namely, the enamelled wire winding of the condenser and the enamelled wire winding of the objective lens. The lens near the electron gun is the enamelled wire winding of the condenser, while the one near the sample is the enamelled wire winding of the objective lens. General condenser is the high excitation lens enamelled wire winding, high excitation lens enamelled wire winding has many turns, a cylindrical multi-layer arrangement, requires good rotation symmetry

REPOSAL® has successfully released a radiofrequency ablation catheter winding machine

REPOSAL® has successfully released a radiofrequency ablation catheter winding machine

                 Radiofrequency ablation has ablation and cutting functions, and the main therapeutic mechanism is thermal effect. Radio frequency refers to radio frequency, frequency up to 150,000 times per second of high frequency vibration, but it does not belong to the division of bands in radio communication.

            The coiling process is completed by continuous test and optimization of the coiling machine.

             

            The working flow of this winding machine is as follows:

            1. The active wire feeding device of the radiofrequency ablation catheter winding machine ensures that the wires are constantly connected and not tied.

            2. Double fold section A measurement line.

            3. Manual folding head.

            4. Manually fix the thread head (Two schemes are tentatively proposed for fixing the thread head)

            4.1 Fix the starting position with glue. The fixture locks the PEEK tube.

            4.2 Kangtong wire is hung on the feature of steel pipe. Glue to fix the ends after wrapping.)

            5. Press the start button of the radiofrequency ablation catheter winding machine to wrap.

            6.(During the winding process of the radiofrequency ablation catheter winding machine, both AB and AB segments have adjustable tension)

            7. Wrap the jump grid to the specified position (the specific hop length can be set, and the rotation Angle can be set.

            8. After the radiofrequency ablation catheter winding machine is finished, the feeder stops at the end and maintains tension.

            9. Fix the end of the line by manual dispensing

            10. Both ends of the radiofrequency ablation catheter winding machine are coaxial, and the rotation direction is synchronized.

            11. Adjustable pre-drawing force is required at both ends of the locking shaft core.

Transformer winding crepe paper | Transformer winding crepe paper | Transformer winding crepe paper

Transformer winding crepe paper | Transformer winding crepe paper | Transformer winding crepe paper

         Transformer insulating crepe paper has good mechanical strength, high withstand voltage strength, wrinkles on the surface, and a certain degree of toughness. Moreover, it is easy to cut. After the transformer is wound and formed, it still maintains a certain strength in the oil immersion of the rear tooling. This feature can very well protect the enameled wire of the transformer from being squeezed and broken, that is, it meets the insulation requirements. It also meets the mechanical performance requirements.

       

         Therefore, it is widely used for transformer insulation. Generally used in transformers, but less used in transformers, because the core structure of transformers is annular, because the surface of the insulating crepe paper has wrinkles and friction is large, so the annular wrapping machine is used. Winding is more difficult, so in general, if crepe paper is required for the transformer coil, manual winding is used. We have successfully overcome this problem by improving the details.

Automatic tape wrapping machine

Automatic tape wrapping machine

Suzhou REPOSAL®Electronic Machinery Equipment Co., Ltd. developed a fully automatic iron core coating machine,

The diameter of the processed iron core is between 6mm-16mm, the processing speed is fast, the operation is stable, and the accuracy is high.

REPOSAL® winding machine wire guided missile fiber winding forming technology has made a new breakthrough

REPOSAL® winding machine wire guided missile fiber winding forming technology has made a new breakthrough

      REPOSAL ® winding machine wire guided missile fiber winding forming technology has made a new breakthrough

           Fiber optic guidance of wire-guided missile is a closed-loop guidance and control of controlled missile by bidirectional transmission of information and control signals between missile and launcher using special fiber optics.

           Fiber optic guidance belongs to the wire guidance of remote control guidance, its advantages are not only high precision, strong anti-interference ability, can be equipped with optical cable shaft, micro camera, missile launch tail will release fiber, can control the missile and obtain target information.

                  

           The winding and release technology of optical fiber is a key technology of optical fiber guidance. At present, we have not realized automatic production in the production of optical fiber winding in our country, so we rely on the winding technical personnel's proficiency very high. The cross-turns working procedure of the winding process is still mainly manual operation, low production efficiency, high error probability and low consistency.

                             

           In addition to other ways to solve the high speed release of optical fiber, an important way is to ensure the smooth release of optical fiber through optical fiber winding. Optical fiber winding technology is the requirement of the pointer to the optical fiber guided missile and the technology of winding the optical fiber on the spool. In view of the unique properties of optical fiber and the special use of optical fiber guided missile, optical fiber winding becomes a complicated technical problem. In the process of automatic winding, the technical difficulties related to the properties of optical fiber are as follows:


REPOSAL ® winding machine has successfully realized the coil preparation process of the frameless capillary magnetic liquid acceleration sensor

REPOSAL ® winding machine has successfully realized the coil preparation process of the frameless capillary magnetic liquid acceleration sensor

            In particular, the non-magnetic material in the magnetic liquid will be subjected to a magnetic field force in the non-uniform magnetic field, which makes many magnetic liquid acceleration sensors can be designed based on this characteristic.

            These characteristics make the magnetic liquid acceleration sensor has many advantages compared with the traditional acceleration sensor, such as no wear, high sensitivity and simple structure.

                    
                            

            However, most of the existing magnetic liquid acceleration sensors use solid mass blocks as non-magnetic substances, and use coils to detect changes in inductance under different accelerations to obtain output signals. However, its disadvantage is that it leads to complex magnetic circuit and poor sensor stability.

            A new solution emerged -- the capillary magnetic liquid acceleration sensor, good stability, simple magnetic circuit, accurate and reliable measurement results and long service life.

     REPOSAL® releases Automatic winding machine

REPOSAL® releases Automatic winding machine

Suzhou REPOSAL® Electronic Machinery Equipment Co., Ltd. released: automatic induction coil winding machine.

        

        This model is mainly used for the winding of rod-shaped inductors. During the winding process of this winding machine, the rod-shaped inductor realizes unattended full automation. Its winding speed is fast, inductance consistency is good, and debugging Convenient and easy to maintain, it provides a competitive solution for the winding process of rod-shaped inductors for the cooperative customers of REPOSAL®

     REPOSAL® releases double-wound thick wire diameter air core coil winding machine

REPOSAL® releases double-wound thick wire diameter air core coil winding machine

        Suzhou REPOSAL® Electronic Machinery Equipment Co., Ltd. released the sp-s112hb double-wound thick-wire air-core coil winding machine model-this model is mainly for the air-core coil with a large enameled wire diameter, and the winding speed is fast and consistent. Good performance, through the optimization of the control system and machinery, during the winding process of the larger enameled wire diameter air-core coil, it provides customers with a competitive solution for wire end fixation, tension control, winding accuracy, and demolding speed.

        

REPOSAL Winding Machine® Released  high-speed precision synchronous winding machine

REPOSAL Winding Machine® Released high-speed precision synchronous winding machine

         Suzhou REPOSA Electronic Machinery Equipment Co., Ltd. releases high-speed precision synchronous winding machine

          

          Strip coil: refers to a coil with a relatively large length and diameter, which is divided into a rigid frame and a flexible frame. In its winding process, the main characteristics are as follows, one is that its clamping needs to be clamped at both ends. The other is because of the comparison of its length and diameter. The corresponding torsional rigidity is relatively small, so it is necessary to synchronize the angular velocity at both ends of the clamping. In response to the process requirements of this type of coil, REPOSAL has successfully developed a high-speed precision synchronous winding machine. Fast, can significantly improve the winding efficiency of such strip coils.
REPOSAL Winding Machine® Released Precision Automatic Paint Stripping and Wire Breaking Winding Machine

REPOSAL Winding Machine® Released Precision Automatic Paint Stripping and Wire Breaking Winding Machine

Suzhou REPOSAL Electronic Machinery Equipment Co., Ltd. releases precision automatic paint stripping and wire breaking winding machine

    In the inductive coil winding process, the winding process requirements of the coil are quite different.The diameter of the enameled wire varies from thin to thick, the structure of the coil varies from disk to column, and the type of enameled wire ranges from ordinary to self-adhesive wire. Therefore, for a coil winding factory that does not emphasize competitiveness, the machine required is a winding machine with a larger range of adaptation, but often a winding machine with a larger range of adaptation is for each specific specification of coil winding. Whether it is quality or efficiency, it is difficult to have targeted competitiveness.

    In order to keep our customers competitive in the induction coil winding process, we have developed this winding machine-precision automatic paint stripping and breaking winding machine in response to customer needs.


        

This model is mainly aimed at coils with a skeleton with a larger enameled wire diameter. It has several features, one is the fast winding speed, if it can maintain a faster winding shaft speed when the diameter of the enameled wire is larger, and the other is the winding line is flat. Through control and targeted structural optimization, a compact and consistent coil can be stably wound. Third, there is an automatic paint stripping function. For thicker non-direct welding enameled wires, adding this function is equivalent to combining two processes Integrating into one process, the fourth is to add the function of automatic disconnection.For thicker enameled wires, automatic disconnection improves efficiency, strengthens consistency, and significantly reduces the labor intensity of operators.

For details, please refer to the video. The operation beat of this video is taken during the acceptance of the machine. The entire operation process is fast and stable, but in fact, there is still room for improvement in the efficiency of fixing and dismantling the enameled wire head.

General technical conditions for parallel winding machine SJ/T 10313—92

General technical conditions for parallel winding machine SJ/T 10313—92

 People's Republic of China Electronics Industry Standard

General technical conditions for parallel winding machine sj/t 10313—92

General specification of parallel winding machine

1 Subject content and scope of application

This standard specifies the technical requirements, test methods, inspection rules and markings, packaging, transportation and storage requirements for parallel winding machines.

This standard is applicable to parallel winding machines whose skeleton cross-sectional shape is round or rectangular coils.

This standard does not apply to winding machines that wind toroidal, honeycomb, and saddle coils.

2 reference standards

   GB191 packaging, storage and transportation pictorial mark

   GB4006.1 winding coil cylindrical bobbin type size

   GB4006.2 winding coil tapered coil type size

   GB4215 Measurement of noise power level of metal cutting machine tools

   GB5080.7 Equipment Reliability Test The verification test plan for failure rate and mean time between failures under the assumption of constant failure rate

  GB6109.1 enameled round winding wire part one general regulations

Special miniature permanent magnet trip coil winding machine

Special miniature permanent magnet trip coil winding machine

         As shown in the figure, this miniature permanent magnet trip coil is widely used by ABB, EATON Muller compact circuit breaker, and has a compact structure. On a tiny metal structure bracket, a suction coil is wound that is closed to the metal structure. It seems simple, but its design technology is very strong. Therefore, it has been the industry enterprises in this kind of products to achieve the domestic industry barriers.

         With the attitude of professional focus and the trust of advanced customers in the circuit breaker industry in Mongolia, REPOSAL® winding machine has gone all out to successfully reverse crack this technological process and help customers of REPOSAL®  winding machine to make this product domestically smoothly.