Operation explanation

Operation video of belt loop coil winding machine-controller setting

     Now we focus on the use of the controller of the toroidal coil winding machine. The controller is very mature. It is divided into several functional areas. This one is the status area. For example, the indicator light before the standby character is on, which is standby. Status, the red light in front of the standby is on. For example, when we press Start, the running light will turn on, indicating that it is currently running. This is a status area.

      This is a numeric parameter. When we want to set the parameters of the toroidal coil winding machine, for example, the parameters such as the diameter of the outer diameter and the diameter of the enameled wire, there is still a cable angle for the ring-shaped product. From this position to this position slowly, this involves a range. We use the winding angle and the cable angle to control the cable range on the controller interface, after the specified cable angle , He went back to the line, before and after the set winding angle and line angle.

     The other is the speed. The high-speed and low-speed reference on the controller interface of the loop coil winding machine. The high-speed refers to the normal winding speed. The low-speed is the speed at the beginning and the end, and then the number of slow-down laps. Specify a specific number, such as slow speed, you need to specify a lap speed of one lap, two laps and three laps, according to your needs.

       Here is a switch parameter area, such as the direction of the winding, such as the storage ring on this toroidal coil winding machine, we can let him turn clockwise or counterclockwise, and then the direction of the cable, the cable The direction is the process of winding the product. We can also let him turn clockwise or counterclockwise. This is the direction of the cable. Whether to start automatically between different programs, this can also be set.

Although R type transformer is widely used, but in fact the production of manufacturers are not many, the reason is limited by the R-Core transformer winding machine, so far, there are many R-Core transformer winding machine is the principle of manual wiring, so its winding production efficiency is relatively low, Up to now, many factories are using manual winding in the winding of R-shaped transformers.

In response to this situation, we have launched an automatic R-Core transformer winding machine with high precision, complete functions, easy to use, stable and cost advantages, which has been widely recognized by customers since its launch. Our R type transformer winders have the following features:

1. R-Core transformer winding machine special controller, high precision, stable and reliable, easy to operate, computer (single chip microcomputer) control, full key operation, working state digital display.

2. 1000 sets of process data can be stored and called, and it has the function of button and foot start and stop, and the speed can be increased and decreased during the winding process.

3. Handle built-in start-stop switch, which can improve efficiency, especially convenient for debugging.

4. The configuration of a first-line brand laser amplifier, long life, high precision, low failure rate, stable and reliable counting, laser amplifier installation structure optimization, can be far away from the coil skeleton end face accurate and reliable detection of the number of turns, fundamentally solve the probe collision roller and skeleton movement brought about by the count unreliable problem.

5. R-Core transformer winding machine press wheel adopts step bearing design, which can effectively control the axial movement of the skeleton in the rotation process.

6, the controller has complete functions: abnormal alarm function, such as overload, reverse wiring direction, speeding and so on.

7. Linear acceleration and deceleration function can be set at the beginning and end of winding, which can eliminate the sudden acceleration and deceleration effect and avoid disorderly or broken lines.

Assembly-of-high-frequency-transformer-winding-machine

Gear type ring coil wrapping tape machine

Compared with the belt-type loop coil tape belt machine, the gear-type loop coil tape belt machine has a larger processing range and more storage capacity. Our company's gear-type loop coil belt tape machine can be coated with polyester film and polymer Imide, cloth tape, glass fiber tape, etc.

We now open the clamping seat of the gear-type ring coil tape belt machine, the storage ring opens, and then put the product on, the storage ring buckles, the clamping seat merges, and then pay attention to the insulating tape must pass through the middle of the scissors, etc. Cut it off with scissors at once, and then go in from any bearing above the storage ring from the outside to fix the tape head behind the storage ring. The first few laps are slow because they are in storage. Ok, the product is finished, now we take it off, and then close the storage ring, the clamping seat is restored.

Instructions for use of magnetic damping tensioner for winding machine

Instructions for use of standard winding machine tensioner

Ring wrap tape machine

      We will now demonstrate the operation of the loop coil strapping machine again, take the product, put it in, and then buckle this storage ring. Note that the insulating tape must pass between the two blades of the scissors After the fixed storage coil count is reached, the toroidal coil wrapping machine will rely on it to cut the insulating tape. Then, one end of the tape can be passed through any position of the bearing evenly distributed on the storage ring. After passing through, take the head of the insulating tape and hold it with the head, and then press and start with the right hand. The entire loop coil is covered with insulating tape It's done automatically.

           The company's CNC winding machine controller has been continuously improved, with complete functions and stable performance. It can accurately set the main parameters such as starting point, wire diameter, width, high speed, low speed, etc., and also include such as start slow speed, stop Auxiliary parameters such as slow speed, stop at both ends, these commonly used parameters are designed in the user parameter setting area. The following video explains the parameter setting process of our company's CNC winding machine in more detail:

          Now we introduce the setting of process parameters of Xiepu winding machine.

          The controller of Xiepu winding machine is divided into these major functions.

          This part is called the digital parameter area.

          It represents the current state of the machine.

          For example, the red light here corresponds to the standby state.

          It means that this machine is in standby state.

          The following states are running, slowing, positioning, speeding.

          This is a status area to monitor the current status of the machine.

          This is a numeric parameter area.

          The digital parameters need to be some numbers that we need to set.

          at this place.

          This is a switch parameter.

          For example, when the cable direction starts.

          Whether from left to right or right to left.

          This is the cable direction.

          There is also the winding direction.

          For example, when we are standing on the right side of the machine.

          See if the spool is rotating clockwise or counterclockwise.

          Then choose the direction.

          Then there are some special functions.

          For example, parking at both ends, automatic stopping, automatic homing, etc.

          These functions may need to be turned on.

          This is a parameter of the nature of the switch.

          So this is a switch parameter area.

          This part is an editing area.

          It is our numbers and clear, copy, confirm, etc.

          This is in the editing area.

          Then this is an interrupt area outside the interrupt area.

          For example, we need to specify the automatic mode.

          Or retreat, jump, stop, start.

           This video explains the structure of the high-frequency transformer winding machine. The general simple winding machine structure is roughly divided into several parts. The first part is the winding part, which is the winding shaft, and the second part is the winding part, which is the winding shaft. The mechanism that makes the enameled wire reciprocate while rotating. The third part is the wire passing mechanism, that is, the part between the enameled wire from the original cylinder to the tension mechanism. This part is usually composed of some bracket parts, and the fourth part is the tension part. To provide unequal tension required for winding the enameled wire on the coil, the fifth part is the winding head part, that is, the winding machine has passed the tensioner and obtained tension, and the part of the mechanism that will be wound on the coil. The high-frequency transformer is because of its design. Targeted, compared with the general simple winding machine, because its windings are more, the structure is compact, and the product requirements are not high, so there is no tensioner part, but because high-frequency transformers mostly require wall tape and insulating tape, So compared with the general simple winding machine, these two parts are more.

          Let's briefly introduce the structure of this transformer winding machine.

          Why did he name this winding machine the transformer winding machine?

          Because it can support multiple enameled wires of different specifications at the same time.

          Every enameled wire is from this position to this position.

          Then pass the ceramic circle.

          Then go through wool felt.

          Then there are different holes from small to large.

          Here are 4 such ceramic circles.

          Like this.

          In this way, he can clamp it all at once.

          The skeleton of the transformer is installed in this position.

          It can be wound with 4 enameled wires of different specifications at a time.

          Enameled wires of different specifications.

          This position is used to put the retaining wall tape on both sides of the high-frequency transformer skeleton.

          This position is used to place the insulating tape of the high-frequency transformer.

          So this machine is suitable for winding high frequency transformers.

          Suzhou REPOSAL Electronic Mechanical Equipment Co., Ltd. specializes in providing: toroidal transformer winding machine, current transformer winding machine, voltage transformer winding machine, ring voltage regulator winding machine, inductance coil winding machine, iron core chamfering machine , Parallel winding machine and other coil processing equipment and winding machine accessories.

       The company has the advantages of R&D and production of the entire plant of electronic transformers and transformers. It is different from many assembly manufacturers in the industry. We have gathered many engineering and technical personnel in the winding machine industry. After many years of research and development and production experience, we have developed a new generation of series winding. Equipment, especially toroidal winding equipment, is widely used in manufacturing industries such as toroidal transformers, transformers, voltage regulators, inductive coils, etc., and has received many praises from the industry; Customers provide more professional and quality products and services.

 Toroidal transformer Taping Machine Instructions